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United States Marine Corp

The USMC wanted a device that could balance the power inputs of several different size generators and send that power back to base camp where Marines worked/lived. This could be sent anywhere in the world where there is no electricity. One of the design criteria was it being able to survive a drop from a transport vehicle. A stainless steel frame was used for strength and corrosion resistance. I designed the frame, skid, and all mechanical interfaces to mount all electronic/electrical equipment.

Skid, Frame, and Transformers

Skid, Frame, and Transformers

Version 1

Bare Frame

Bare Frame

Mechanical parts coming together. Version 1

Cooling Section

Cooling Section

Each of the Inverters (far right) required their own cooling lines. The radiators, hoses, and fittings were purchased parts while I designed and had the tanks made. Version 2

Hard wire!

Hard wire!

You see here the beginnings of wiring up the electronics.

Electronic Installation

Electronic Installation

Version 2

Transformer Covers and Air Plenum Installed Version 2

More Progress

More Progress

Version 2

Covers and Doors Installed

Covers and Doors Installed

Version 2

First Version Completed

First Version Completed

Version 3

Version 3

Version 4

Version 4

Frame and Skid for the final version 5

Version 5

Version 5

Final Assembly

Final Assembly

Version 5

Out the door!

Out the door!

Version 2 destined for the desert.

Field Testing

Field Testing

Field Testing

Field Testing

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